TetraPak Filling Operator
TetraPak Filling Operator is available at Two Six Zero Brands Africa in Lusaka. Review the job description, requirements, closing date and application details below.
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Purpose Support product changeovers and smooth line running. Operate, monitor, and maintain the UHT processing line to ensure consistent, safe, and high-quality production. Key Responsibilities Machine Operation · Operate Tetra Pak filling machine (A3 Flex/TBA8 or equivalent). · Start-up and shut down machine according to SOP. · Carry out aseptic production following standard procedures. · Monitor machine parameters throughout production. · Maintain production speed according to production plan. · Ensure continuous product flow without unnecessary stoppages. Production Activities · Prepare machine before production. · Perform package size changeovers. · Load packaging material and caps. · Monitor filling accuracy. · Verify package integrity. · Monitor coding and date printing. · Maintain production records. Quality Control · Perform hourly quality checks. · Check package seal quality. · Monitor package appearance. · Verify fill volume. · Conduct leak tests. · Reject defective packs. · Report quality deviations immediately. Food Safety · Follow GMP requirements. · Follow HACCP procedures. · Maintain aseptic conditions. · Prevent contamination. · Ensure sanitation standards are maintained. · Wear appropriate PPE. Machine Monitoring Monitor: · Sterilization temperatures · Hydrogen peroxide concentration · Air pressure · Steam pressure · Product temperature · Filling accuracy · Machine alarms · Packaging material usage Minor Maintenance · Perform daily autonomous maintenance. · Clean machine externally. · Lubricate designated parts. · Replace minor consumables. · Assist maintenance during breakdowns. · Report abnormal noises or vibrations. Housekeeping · Maintain cleanliness around machine. · Follow 5S principles. · Dispose of waste correctly. · Keep work area organized. Documentation Maintain records of: · Production quantity · Downtime · Rejections · Machine stoppages · Material consumption · Shift handover · Cleaning records Key Performance Indicators (KPIs) · Production efficiency (%) · OEE · Downtime · Product loss (%) · Packaging material loss · First Pass Yield · Number of quality defects · Customer complaints · Food safety compliance · GMP compliance · Machine availability · Housekeeping score KEY QUALIFICATIONS & REQUIREMENTS · ITI/Diploma – Mechanical/Electrical/ Food Technology or Industrial Engineering. · Hands-on Filling Machine operation experience (Tetra Pak, Elecster, Alps ). · 3–5 years’ operating Tetra Pak aseptic filling machines. · Experience in beverage, dairy, juice or UHT processing. Application email: careers@260brands.com
